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TEMA: Shell and Tube Heat Exchanger Types

TEMA Classification: The Three-Letter Code

Each TEMA-type heat exchanger is identified by a three-letter code that designates the configuration of its:

  • Front Head (first letter)

  • Shell (second letter)

  • Rear Head (third letter)

Each letter represents a specific construction style for that section of the heat exchanger. Different combinations are used for different operating conditions such as thermal expansion, ease of cleaning, or pressure drop constraints.

Front Head Types

The front head is where the tube-side fluid enters the exchanger. The choice of front head type affects maintenance accessibility and cost.

  • A: Channel with removable cover – easy to clean and maintain

  • B: Bonnet (non-removable) – more compact, less expensive

  • C: Integral cover – compact, suited to small units

  • D: Special closure (used with floating tubesheets)

  • N: No front head – rare and used in special applications

Shell Types

The shell defines how the shell-side fluid flows. It affects thermal performance and pressure drop.

  • E: One-pass shell – most commonly used

  • F: Two-pass shell – improves heat transfer by reversing flow

  • G: Split flow – used for special flow distribution

  • H: Double split flow (half shell)

  • J: Divided flow – reduces pressure drop

  • K: Multiple-pass shell – increases residence time

  • X: Cross flow or special asymmetric design

Rear Head Types

The rear head design affects the unit’s ability to accommodate thermal expansion and whether the shell side can be cleaned.

  • L: Fixed tubesheet – lowest cost, but shell side is not cleanable

  • M: U-tube bundle – allows thermal expansion, tube side difficult to clean

  • N: Fixed tubesheet (alternative style)

  • P: Floating head – allows easy cleaning of both sides

  • S: Pull-through floating head – full bundle removal, suited for large units

  • T: Outside-packed floating head – better sealing for high pressure

Common TEMA Combinations and Applications

TEMA TypeConfigurationFeatures & Applications
AESChannel + One-pass Shell + Floating HeadEasy to clean both sides; used for fouling fluids
BEMBonnet + One-pass Shell + U-tubeCompact and low-cost; used in condensers and coolers
AELChannel + One-pass Shell + Fixed TubesheetCleanable tube side; limited thermal expansion
AEUChannel + One-pass Shell + U-tubeSuitable for high temperature differentials
BFUBonnet + Two-pass Shell + U-tubeEnhanced thermal performance; large heat duties

Why TEMA Classification Matters

The TEMA code is more than just a naming convention—it offers valuable guidance in:

  • Technical Communication: Enables clear discussions between designers, manufacturers, and clients

  • Design Optimization: Helps engineers match configurations to process needs

  • Maintenance Planning: Knowing the structure aids future cleaning and inspection

  • Cost Control: Allows trade-offs between performance and price

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